Warehousing
  • Syllabus
  • Course modules
  • Assignments
  • Extra materials
  1. Warehousing
  • Warehousing
  • 1  Syllabus
  • Warehouse Operations and Performance Diagnosis
    • 2  Introduction to warehousing
    • 3  Warehouse functions and flows
    • 4  Warehouse systems
    • 5  Warehouse functionality
    • 6  Planning scales in warehousing
  • 7  Distribution Network Design and Facility Location
  • Storage Systems, Policies, and Storage Location Assignment
    • 8  Theses on Storage-Location Assignment
  • Storage Space Requirements, Forward-Reserve Allocation, and Replenishment
    • 9  Replenishment in practice
  • 10  Warehouse Sizing, Layout, and Material-Handling System Design
  • 11  Order-Picking System Design and Control
  • 12  Robotized and Automated Warehouse Systems
  • 13  Exam Preparation and Assignment Work
  • Tutorials
    • 14  Facility-location optimization
    • 15  Warehouse storage optimization
    • 16  Economic order quantity (EOQ) model
    • 17  Optimal lane depth for block stacking
    • 18  Product allocation and functional-area sizing
    • 19  Warehouse block-layout design
    • 20  Order picking: routing, batching, and scheduling
  • Assignments
    • 21  WH-AS1 - Diagnosis and Activity Profiling
    • 22  WH-AS2 - Storage Location Assignment and Space Requirements
    • 23  WH-AS3 - Warehouse Layout Improvement
    • 24  WH-AS4 - Order-Picking Improvement
    • 25  WH-AS5 - Intervention Trade-Off Analysis
    • 26  WH-FINAL - Management Report and Reproducible Code
    • 27  WH-PR - Report and Code Peer Review
    • 28  Report and Code Assessment Rubrics
  • Extra materials
    • 29  Practice questions
    • 30  Warehousing Tour D’Horizon
    • Complete slide catalog

Warehousing

An Optimization Perspective

An MSc course in warehouse analysis, design, optimization, automation, and operational decision-making.
Author

Breno Alves Beirigo

Warehousing

MSc course · 5 EC · 2026–2027

Warehousing by design

Learn to turn warehouse flows and operational data into defensible decisions about networks, storage, layout, automation, and order picking.

Warehouses connect supply with demand, but every square metre, movement, buffer, and technology choice creates a trade-off. This course combines systems thinking with quantitative models so that you can diagnose performance, compare designs, and justify an improvement plan.

Browse course modules See syllabus

5 EC 140 hours of study

8 teaching weeks Weeks 36–43 of 2026

Five coursework milestones One real warehouse · teams of three

50% + 50% Coursework and final exam

Course modules

Each module brings together its slides, tutorials, tools, and further reading.

Warehouse zones connected by a highlighted material flow and a performance chart. 01/08 Diagnose

Module 01 · Week 36

Warehouse Operations and Performance Diagnosis

Turn warehouse flows and operating data into an evidence-based performance diagnosis.

Warehouse flowsPerformance indicatorsActivity profiling
Explore module 1: Warehouse Operations and Performance Diagnosis →
Demand locations connected to two candidate warehouses and their service areas. 02/08 Network design

Module 02 · Week 37

Distribution Network Design and Facility Location

Distribution network structures, inventory positioning, facility location, and demand allocation under cost and service requirements.

Distribution network designInventory positioningFacility location models
Explore module 2: Distribution Network Design and Facility Location →
A storage grid where fast-moving products occupy the closest locations to input and output. 03/08 Configure

Module 03 · Week 38

Storage Systems, Policies, and Storage Location Assignment

Translate item velocity and handling effort into defensible storage-policy and slotting decisions.

Storage policiesSlottingSLAP
Explore module 3: Storage Systems, Policies, and Storage Location Assignment →
Storage lanes of different depths beside an inventory replenishment sawtooth. 04/08 Configure

Module 04 · Week 39

Storage Space Requirements, Forward-Reserve Allocation, and Replenishment

Connect inventory rules, replenishment, and lane geometry to the space and service the warehouse needs.

Lane depthReplenishmentEOQ and safety stock
Explore module 4: Storage Space Requirements, Forward-Reserve Allocation, and Replenishment →
Activity relationships translated into a U-shaped warehouse block layout. 05/08 Design

Module 05 · Week 40

Warehouse Sizing, Layout, and Material-Handling System Design

Convert flows, relationships, and area requirements into a feasible, optimized facility layout.

Space requirementsSystematic layout planningBlock layout
Explore module 5: Warehouse Sizing, Layout, and Material-Handling System Design →
An S-shaped route visiting highlighted pick locations across warehouse aisles. 06/08 Design

Module 06 · Week 41

Order-Picking System Design and Control

Select a picking architecture and explain how travel, capacity, and automation affect throughput.

Picking archetypesTravel-time logicAutomation choices
Explore module 6: Order-Picking System Design and Control →
Autonomous mobile robots carrying shelves toward a coordinated picking station. 07/08 Optimize

Module 07 · Week 42

Robotized and Automated Warehouse Systems

Coordinate routes, batches, zones, and multiple pickers while preserving operational realism.

Route optimizationMulti-picker coordinationAutomated fulfillment
Explore module 7: Robotized and Automated Warehouse Systems →
Network, facility, and operational warehouse layers connected in one decision system. 08/08 Consolidate

Module 08 · Week 43

Exam Preparation and Assignment Work

Consolidate the course for the examination and turn your analyses into one defensible warehouse recommendation.

Exam reviewReport integrationQ&A
Explore module 8: Exam Preparation and Assignment Work →
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Course map

Course week Focus
1 (W36) Warehouse Operations and Performance Diagnosis
2 (W37) Distribution Network Design and Facility Location
3 (W38) Storage Systems, Policies, and Storage Location Assignment
4 (W39) Storage Space Requirements, Forward-Reserve Allocation, and Replenishment
5 (W40) Warehouse Sizing, Layout, and Material-Handling System Design
6 (W41) Order-Picking System Design and Control
7 (W42) Robotized and Automated Warehouse Systems
8 (W43) Exam Preparation and Assignment Work
9 (W44) Examination

The syllabus summarizes the course structure. TimeEdit has the current appointments, times, and rooms.

The decision perspective

A warehouse is a coordinated operating system. Its network position, demand, storage policy, layout, equipment, people, and information determine one another.

The central question is “Which design and control decisions produce the required service with a rational use of space, capacity, time, and cost?”

What you will learn

01

Read the system

Explain the role, functions, flows, planning levels, and technology choices that shape contemporary warehouses.

02

Diagnose performance

Use operational data, activity profiles, costs, and performance indicators to identify constraints and improvement opportunities.

03

Position facilities

Evaluate distribution-network trade-offs and formulate quantitative warehouse-location decisions.

04

Design storage and layout

Compare storage policies and systems, estimate space requirements, and optimize storage allocation and facility layouts.

05

Organize order picking

Reason about picking systems, routing, batching, zoning, travel time, and the operational consequences of automation.

06

Defend a recommendation

Combine models, evidence, assumptions, and implementation constraints into a clear and critically evaluated improvement proposal.

How the course works

Step 1

Frame the decision

Identify the operational objective, relevant system boundary, data, constraints, and trade-offs before selecting a method.

Step 2

Model and compare

Use activity analysis and quantitative models to make alternatives explicit and test the consequences of assumptions.

Step 3

Interpret and improve

Translate results into a practical recommendation, critique its limitations, and improve it using feedback and operational knowledge.

Enrolled University of Twente students should use Canvas for announcements, submission routes, grades, and current course communication. TimeEdit remains authoritative for dates, rooms, and appointments.

Find what you need

Course modules

Syllabus

Assignments

Extra materials

Course information

Course: Warehousing (202400647)
Academic year: 2026–2027
Lecturers: Breno Alves Beirigo and Fabian Akkerman
Program: MSc Industrial Engineering and Management, University of Twente

1  Syllabus